Reference / Sizing

Stainless Steel Pipe Size Chart: NPS, DN, OD & Schedule

How pipe sizing actually works — why the outside diameter is fixed and the wall changes with schedule — plus verified NPS/DN/OD and SCH 5S/10S/40S/80S charts in mm per ASME B36.19M, and the weight formula.

Close-up of polished stainless steel round pipe ends showing wall thickness
How sizing works

NPS, DN, OD and schedule — what each one means

Stainless pipe is specified by two things: a size designation (which fixes the outside diameter) and a schedule (which fixes the wall thickness). Getting these two right is all you need to fully describe a pipe's cross-section.

NPS
Nominal Pipe Size — the inch-based label (e.g. NPS 2). It is a name, not a measurement: for NPS 1/8 to 12 it does not equal the actual OD or ID.
DN
Diamètre Nominal — the metric label that maps 1:1 to NPS (NPS 2 = DN 50). Also a reference, not the real diameter.
OD
Outside Diameter — the real, measured outer dimension. For a given NPS the OD is fixed (NPS 2 is always 60.33 mm) so fittings, flanges and clamps interchange across schedules.
Schedule (SCH)
A code for wall thickness. Higher schedule = thicker wall = higher pressure rating. As the wall grows inward, the OD stays the same and the bore (ID) shrinks. The "S" suffix (5S, 10S, 40S, 80S) denotes the stainless wall series in ASME B36.19M.

The reason NPS 1/8 to 12 don't match their OD is historical: these sizes were originally chosen to give a target inside diameter at the wall thicknesses common at the time. As wall options multiplied, the ID drifted and NPS became only an indirect label. From NPS 14 up, NPS equals the OD in inches exactly.

Chart 1 — diameters

NPS / DN / OD chart (mm and inches)

The outside diameter for each size is constant regardless of schedule. Values are the nominal outside diameters per ASME B36.19M (which align with ASME B36.10M for the same NPS).

Outside diameters — nominal per ASME B36.19M. OD is fixed for a given NPS; only wall thickness changes with schedule.
NPSDNOD (mm)OD (in)
1/8610.290.405
1/4813.720.540
3/81017.150.675
1/21521.340.840
3/42026.671.050
12533.401.315
1-1/43242.161.660
1-1/24048.261.900
25060.332.375
2-1/26573.032.875
38088.903.500
4100114.304.500
6150168.286.625
8200219.088.625
10250273.0510.750
12300323.8512.750
Chart 2 — wall thickness

Schedule wall thickness (mm) — 5S / 10S / 40S / 80S

Wall thickness in millimetres for the four stainless schedules, per ASME B36.19M. A dash means the schedule is not defined for that size. For most sizes 40S equals Standard (STD) wall and 80S equals Extra-Strong (XS).

Wall thickness (mm), nominal per ASME B36.19M-2018. SCH 5S is not listed for NPS 1/8 to 3/8.
NPSDNOD (mm)SCH 5SSCH 10SSCH 40SSCH 80S
1/8610.291.241.732.41
1/4813.721.652.243.02
3/81017.151.652.313.20
1/21521.341.652.112.773.73
3/42026.671.652.112.873.91
12533.401.652.773.384.55
1-1/43242.161.652.773.564.85
1-1/24048.261.652.773.685.08
25060.331.652.773.915.54
2-1/26573.032.113.055.167.01
38088.902.113.055.497.62
4100114.302.113.056.028.56
6150168.282.773.407.1110.97
8200219.082.773.768.1812.70
10250273.053.404.199.2712.70
12300323.853.964.579.5312.70
These are nominal standard dimensions. Mill tolerances apply to the as-delivered OD and wall — confirm exact values against the mill test certificate / your RFQ. Ask ZAIHUI →
Chart 3 — weight

Pipe weight formula (kg per metre)

Once you know the OD and wall thickness, the theoretical weight of a length of austenitic stainless pipe follows directly from the cross-sectional area of the metal ring and the density.

Formula (kg/m)
Weight = (OD − WT) × WT × 0.02491
OD
Outside diameter, in mm
WT
Wall thickness, in mm
0.02491
Constant for 304-type stainless ≈ 7.93 g/cm³ (= π × 7.93 × 10⁻³). For 316/316L (≈ 7.98 g/cm³) scale the result by 7.98 / 7.93 ≈ 1.006.

Worked example

NPS 2, Schedule 40S: OD = 60.33 mm, WT = 3.91 mm.

Step 1
OD − WT = 60.33 − 3.91 = 56.42
Step 2
56.42 × 3.91 = 220.6
Step 3
220.6 × 0.02491 ≈ 5.49 kg/m

This is a theoretical plain-end weight. Real bundles vary with tolerance, weld bead (on welded pipe) and end finishing, so use it for estimating freight and quantities, not for billing weight. Note that published mill / ASME B36.19M plain-end weight tables list NPS 2 SCH 40S at about 5.44 kg/m; the small difference comes from the slightly lower density basis used in those legacy tables, and either value is acceptable for estimating.

Tube vs pipe

Pipe (NPS) vs tube (OD) — don't mix them up

The single most common ordering error is confusing pipe and tube sizing:

Pipe
Ordered by NPS/DN + schedule. The label rarely equals the OD (NPS 1 = 33.40 mm OD). Governed by ASME B36.19M / ASTM A312. Think fluid transport, pressure systems.
Tube
Ordered by exact OD + wall thickness. A "25 mm tube" really measures 25 mm OD, held to tight tolerance. Governed by tube standards (e.g. ASTM A269/A270, A554). Think mechanical, structural, sanitary and decorative work.

If a drawing calls for "1 inch", ask whether it means NPS 1 pipe (33.4 mm OD) or 1 inch (25.4 mm OD) tube — they are different parts. See our stainless steel pipe & tube standards hub for which standard covers which product, and mechanical & structural tube when you need OD-based tube.

ZAIHUI supply range: round pipe OD Φ6–325 mm with wall 0.3–10 mm, welded or seamless, in 201 / 304 / 304L / 321 / 316 / 316L. Longer, larger or heavier-wall sizes are made to drawing. Tell us NPS+schedule or OD+wall and we'll confirm against stock. Ask ZAIHUI →
Common questions

FAQ

Why isn't the outside diameter the same as the pipe size (NPS)?

For NPS 1/8 to 12, NPS is a nominal label rather than a measurement — the sizes were originally set to give a target inside diameter at the wall thicknesses common at the time. So NPS 1 pipe actually has a 33.40 mm OD, and NPS 2 is 60.33 mm. From NPS 14 upward, the NPS number does equal the OD in inches.

What is the difference between schedule 10S, 40S and 80S?

Schedule is a code for wall thickness at a given size: the higher the number, the thicker the wall and the higher the pressure rating. The OD stays fixed, so a thicker schedule eats into the bore. For NPS 2 the wall is 2.77 mm at 10S, 3.91 mm at 40S and 5.54 mm at 80S per ASME B36.19M. The "S" suffix marks the stainless wall series.

How do I calculate stainless steel pipe weight per metre?

Use kg/m = (OD − WT) × WT × 0.02491, with OD and WT in mm. The 0.02491 constant is for 304-type stainless at about 7.93 g/cm³; for 316/316L multiply by roughly 1.006. Example: NPS 2 SCH 40S (OD 60.33, WT 3.91) gives about 5.49 kg/m. It is a theoretical plain-end weight, so allow for tolerance.

What is the difference between pipe and tube sizing?

Pipe is ordered by NPS/DN plus a schedule, and its label usually does not equal the OD. Tube is ordered by exact outside diameter plus wall thickness, so a 25 mm tube really measures 25 mm OD. When a drawing just says "1 inch", confirm whether it means NPS 1 pipe (33.4 mm OD) or 1 inch tube (25.4 mm OD) before ordering.

Need a specific size, schedule or wall?

Manufacturer-direct from Foshan since 2006. Send us NPS + schedule or OD + wall and we'll confirm dimensions, grade and finish against stock.

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